Home Solar Project

For a long time I have been fascinated by the advantages of renewable energy especially solar. I feel the sense of waste considering the sheer among of solar energy wasted everyday (more power than a 1000 nuclear reactors) Anyway when I moved to my new residence. I did so with the mind that I would one day go off grid and I started with taking some few steps.

I hope to use this to chronicle my journey towards energy self sustenance.

The first step I took in my quest for energy sustenance was to get a more energy efficient apartment. Just so happen that my rent was up so I took my time to find a place with well ventilated rooms. My room faces an open street with direct access to the cross wind zero obstructionā€¦ the second window faces a vegetable garden I planted, that too has no walls or obstruction for about a 100 meters.

In fact the AC in the room is yet to be turned on due to some electrical mistake made during installation but 4 month on I am yet to see the need to call in an electrician. Even before the Harmattan started, The room is well served fresh air 24/7.

I also made sure to get energy savers light bulb for all the 2 rooms, living room and bathrooms + kitchen. I got philips light bulbs the highest of which is 8watt = 60watt for traditional incandescent light bulb. I got an 42 inch LED tv (well it was beautiful and looked better than the old LCD LG)

10% power requirement self generated:
The first thing I did was to procure a solar lamp. I stay alone and sometimes can be less bothered about electricity as long as my need for vision at night can be met am cool like that. The sunking pro 2 has been a life saver in this regards. It a very powerful solar power lamp. It comes with a 5watt solar panel which I threw to the roof of the house and ran the cable to the kitchen. One day charge is enough to last me 3 days of rigorous use on the lowest setting (which is good enough to cook with at night). The lamp also comes with a usb out which allows me to use it as an emergency phone charger.

I also got 6 outdoor solar powered led bulbsā€¦ as noted earlier, my house is not fenced and can be pretty creepy at night with no lightā€¦ it takes some nerve to go to the backyard. Then there is that feeling of being watched when indoors. You just feel someone is at the window watching your in the dark.

The solar outdoor light has helped considerably. It has motion sensor which allow it to brighten up for 15 seconds once it senses movementā€¦ otherwise it default to dim (which is still bright enough) . now I donā€™t have to worry about some one lurking in the dark. The led lights automatically comes up only at night and go off during the day. That took care of my security lighting issues.

The next stage of my solar project which am currently working at now, is to get an hybrid solar setup. A 1kva system to power my home entertainment system and house lighting. Why 1kva?

well actually an 850VA system would do. all my energy usage for light and home entertainment arenā€™t more than 600watt tops.

LED TV= 90 Watt, Home Theater = 160 watt, XBMC Laptop charger 65 watt, DSTV decoder = 45 watt. 20 8 watt light bulbs = 160 watt total 520 watt (lets make it a round figure 600 watt)

The goal here is not to go completely off grid but to at least generate 70% of my energy use. The , microwave, blender, and climate control devices can all remain on the grid/generator (for now)

I have already allocated funding for this but am currently at the design stage. Luckily for me, I have 4 240Watt Polycrystalline solar panels.

My goal is to have a hybrid (or grid tired) solar system which allows solar energy to charge battery bank which could also be charged by national grid/generator.

I could of gotten an inverter and be done with it, however that would still tire me to the National Grid and I donā€™t feel anything which further attaches me to Nepa is not worth the investment.

Here is the basic setup of a grid tired solar setup

Solar Panels ā€” DC current ā€” > Charge controller ā€”> batter bank (Deep circle) <ā€” Inverter <ā€” Grid
ā€”> House

so basically, energy from the sun goes through a charge controller which help regulates and charges the battery bank in an optimal wayā€¦ the inverter then feeds from the battery and converts the dc current to AC. It can also charge the battery.

The problem here is that the system requires a lot of human intervention. e.g when both NEPA and the Sun is upā€¦ your batteries are being charged at the same time which is not good, deep circles batteries are very delicate with how they are chargedā€¦ charge them improperly and they go bad.

My plan is to use a hybrid inverter system. This is a system which has an inverter and charge controller. It basically setup in a way where the panels, batteries, national grid / generator, and house are connected to it and it figures out how things goes

Solar ā†’ Hybrid inverter ā† Batteries

Grid/ Generator :arrow_upper_right: :arrow_lower_right: House

An hybrid all in one inverter is also smart, and can allow me to set priorities. I can set it to default to solar in a bright afternoon (when there is power) or default to Nepa.

Because my needs are basic, I indeed to have a 200AH battery setup with option to scale that in future to 400AH. At first I was going with a 12v inverter system which would require one battery. for this I set to use the Su-kam Brainy Hybrid inverter (850VA). It does all I need unfortunately I have 24Volt solar panels while this would work with my setup, the PWM (GOOGLE IT) charge controller would use just half the current power of my panel rendering half of 240 watt useless (This is where an MPPT Charge control shines however the Sukam device is PWM)

The next option is to use the Zinox 1kva 24v Ipowerplus all in one inverter (actually the product is a rebrand of Voltronic Axpert all in one inverter systems) This thing is tight. (GOOGLE IT) it can allow me to use all my 4 240watt 24V solar panels to charge a 24V battery (made from 2 200AH 12V batteries connected in series) It pretty much in the same league as the sukam device, just more powerful and 24V actually is more efficient at power usage than a 12 Volt systemā€¦

Cost analysis

Both the Brainy and Axpert device cost 45-50k
Average Battery = 57K ( * 2 in case I go with Voltronic)
2 electrical breakers = 20k
Solar roof mount = 40k (trying to find a way round this)
Installation = 15k
Cables = 10k
172 - 229

My budget is 200kish but still looking to decide which hybrid inverter system I will go with.

I will be updating this space.

of cause, questions and suggestions are welcomed

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This would have made a great 1st blog post. I think you should create one and then post a link to it rather than write everything here.

Your cost analysis could in future also include how much your equivalent Generator + NEPA bills for x years would be so that you have an idea of your savings, if any.

Wish you all the best in your solar project!

@amakaikem Thanks for the feedback. It would really have made a great blog post. However my blog has been on hiatus now for a long long time and definitely does not get the type of eyeball radar gets. I did a lot of research on this project (hence the time it took to reply this) and would lost like to put the out come out there like a sticker board here in case anyone finds it useful. I intend toā€¦

Since my last post. I have had to completely tire up my plans and redo a new one ground up. I did numerous research on renewable energy from Panels to Charge controllers battery connection and wiring.

In the end all said and done. Below is the detail design and lay out of my PV home system.

Project Anor

TL;DR

Since the last time I posted. I have gone back to the drawing board and made lots of adjustments to my system and design. I acquired a Kill-a-watt meter which happened do a proper energy audit of all my appliances.

Below is the new plan and design for my off grid system. I would appreciate if the guys in the house can have a look.

I have very little electrical background coming mostly from IT (Unix Sysadmin). The idea is to have a very small offgrid system which will power essential appliances in my house. Basically Home Entertainment system Lights and Fridge. I knew for a long time that my future would be renewable and to prepare for this, I gradually installed energy efficient 8w philips bulbs in my house. I also have a 43inch LED tv, a 1100watt 5.1 sound system, a laptop acting as a media center, and a satellite receiver.

Setup Design:

PV
I have two 240w polycrystalline panels with the following specs
VMP=30.1
IMP=7.78

I intend to have the panels mounted on the ground. Reason for ground mounting are as follow:
South facing part of my roof is completely shaded by 15:00 till sun set. (This is pretty much the main reason)

  • Not comfortable with tampering with the roof

  • Easy access to panels to carry out cleaning (Abuja, Nigeria can be very dusty) and ease of removal in case I leave the premise

  • Phobia for height

The panels would be fixed mounted and set to about 81 degrees from a vertical point facing true south.

Wiring, Distance and Losses
The estimated length of wire which would be required to the power from Solar Panel to Charge Controller should be about 60 feet (18 meters) . Hence I intend to connect the panels in series to reduce resistance hence doubling the voltage but keeping the amps (The higher the Voltage the lower the resistance) and allow me use a 6mm cable with estimated loss of 3-5% (depending on the weather, position of the sun etc). I plan to use 10mm between the controllers and the batteries, and batteries and inverter . Distance between CC and battery Bank & Inverter and Battery Bank is about less than 3 Meters each. I donā€™t know if a 10mm2 cable would be sufficient would appreciate advise.

Charge controller
3215RN Epsolar MPPT rated at 30A

Batteries:
2 12v, 220AH FLA Batteries. Connected in parallel = 12v, 440AH

Inverter
12v Sukam 1050v falcon plus inverter: would of loved to use something more industry standard but had to keep the setup within my budget. The falcon plus seem to be the best option available to me (from all the low end inverter models out there) and here is why. It has built in temperature sensor for ATC and a SMPS for power factor correction and does the ā€œ6 stage chargeā€ at least according to this review http://upsinverterinfo.com/su-kam-falcon-plus-inverter-unbiased-indepth-review.html It also could work in low current between 90v -240v. Anyway based on my budget it was what I could afford.

Charge current = 14A (The inverter has an in built charger which allows it to be able to charge the battery at 14A)

Protection and Safety:

I put a 10A Cbi vdc breaker between PV and CC, a 40A Cbi vdc breaker between CC and Battery, and a 63 vdc Cbi Breaker between Inverter and Battery (Would a 63A vdc breaker be adequate between Inverter and battery for a 1000w system?). I used DC breakers not AC breakers.

I also intend to put a 15A AC breaker between Grid and Inverter and a 20A AC breaker between Inverter and Load.

I also intend to ground all the equipment from the panel frames to the panel, cc and inverter.

In future and close to raining season I hope to get a thunder arrestor

I intend to have all the load the inverter would be powering to terminate to a separate Distribution Board from the main house DB. This is meant to reduce issues of overloading the Inverter since only the load to be powered by the Inverter will be terminated to the inverter nothing more.

Estimated Power consumption and runtime

43 LED Tv (In eco mode) = 35W
Home Theater 5.1 = 20W
Laptop (Media center running Kodi) = 55w
Satellite Receiver = 10w
All the Above devices are expected to run for 8 hours (which really is over estimating it because I have a job and no way I would watch Tv for 8 hours on week days (anyway) which means

35 + 20 + 55 + 10= 120 * 8 = 960 Watt

I also have light bulbs which use a combine 120w and will run for 6 hours

120 * 6 = 720

Small Fridge Total energy consumption for 4 hours (using kill-a-watt) = 400w (approximately)

720 + 960 + 400 = 208222 / 0.85 (Inverter efficiency)

= 2,447w / 12v (Since it is a 12v off grid system)

203AH. This represent about 51% Depth of discharge of my battery bank which are 2 12v 220ah batteries connected in parallel.

I think this should be well within the safe zone of the dept of discharge for the battery.

Inverter efficiency

Now I was unable to get a figure on the efficiency of the inverter am using ā€“ some Indian popular brand called Sukam. I got it because it was capable of 6 stage charge and Automatic Temperature Compensation. I was informed by their technical team that the self consumption power of the inverter is 1.2A.

My total load on inverter would be Max 640w. Although I do not intend to turn all my load at the same time. I plan to have the lights come on only at night 18:00 - 00:00 and the fridge would come on at noon (on weekdays when am off to work and all other appliance is off) and on weekends.

Hence estimated max load based on design is 640w (the starting current of the fridge 400w + 120w from entertainment system)

I have 90% of the component I require for this project which I intend to DIY with an electrician friend who will assist with grounding and other areas. I would appreciate if you guys can look into my plan and point out areas I can make improvements etc

When am out during the day, I might consider running the fridge with a timer based plug and set it to run between 10:00-14:00 depending on the weather.

What I have:
CC, Breakers, Panels,Inverter, wires, 10 mc4 connectors, a Killawatt meter, an MC4 Crimping tool, wire strippers, lugs and MC4 disconnect wrench.

Todo:

  • Construct a wooden PV mount (guess wood is safer being a non conductor of electricity and all)
  • Battery Bank.

I hope to start the setup and installation once the tools arrive.

There is pretty much my solar plan. I would appreciate if all the gurus look through and point out mistakes and suggestions.

I have attached a schematics of the project.

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UPDATE. Project went live yesterday. Although I made some modification to the plan above the final outcome is very close to the above stated plan. A watt meter made me realize my consumption was lower than projected hence allowing me to have an effective, efficient. system.

With current inflation and cost of fuel. I am glad I embarked on this project. Now I have a system that put me off grid, meet my basic needs. Its a cloudy day today even then my panel is currently generating enough energy to directly power my Freezer and the laptop am using to type thisā€¦ at the some time keeping my battery at floating charge aka trickle charge. aka my battery is fully charged but gets occastion current to make up for self discharge.

This project for me is not about having a freezer or 24 hours dstv or fan. It was about economics. I spend over 450k on generator a year. this project would pay that off in less than 1 year. No more generators (except maybe for couple of hours on weekends ā€“ if I want) also it would allow me to buy food items like chicken, meat, fish etc in bulk (best way to deal with galloping inflation if u ask me) and when u add cost saving from nepa bill (which as you know got increased by 45%)

Yeah I know most of the discussion here center on dev ops and startups and the likeā€¦ am an IT infrastructure guy myselfā€¦ but you have to realize IT needs power. and if u are a developerā€¦ your laptop needs to be chargedā€¦ canā€™t count how many times I had to turn on 4kva gen just to charge my laptop.

That was why I started this project. to show what can be done without breaking the bank. All it takes it good planning and time.

My strategy was efficiency, economic sense, control. I am writing a complete how to on the whole project.
and now for the mandatory photo lookie.

Installing the 30A MPPT Charge controller. the QB of the whole project.

All is prepped and ready.


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This is really impressive. A friend shared this earlier and Iā€™ve been reading up on it. My parents have solar for their lighting, maybe this will get them to get off the grid completely.
Random question: with such huge plates, how come you didnā€™t fix them on the roof?

Also, I know someone thatā€™s working on building container commercial data centers powered by solar here in Uganda. So tech as its known on this forum does have an intersection with solar power.

there is a common misconception that panels are best on the roof. actually, panels work more efficiently on ground mounts so far has there is availability of unshaded space. roof mount increases the heat of the PV. heat can reduce efficiency of panels by as much as 50% in some cases. having a ground mount allows for natural cooling by air and you can also physically pure a bucket on ur panels. Roof mount also makes it hard to maintain your panel. most places in SS Africa are dusty, which means your panels have to be cleaned at least once in two months depending on how dusty your place is.

In my case I had sufficient room to place the panelā€¦ and an online simulation provided me with a spot with the least shading.

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Nice, how much for the panels ?

Interesting

Came across this article on twitter- http://inhabitat.com/award-winning-solar-home-in-the-uk-costs-2-a-month-to-run/

Hello, what is the costing for this project (Exactly the type you designed for your home)

Hard to put ā‚¦ on a something that took 10 months of planning. Do I include cost of making my house more energy efficient? do I just hard the cost of the Units (inverter, panels, charge controller, batteries) what of all the DIY tools I got, Wire strippers, mc4 and cable crimping tools, Lugs, Voltage meters, current shunts etcā€¦ what about wiring? getting someone to dig the panel frame, the wielder, earthing of the system and so on and so onā€¦ it is hard to put a cost on this. Spreading it over 10 month period allowed me time to learn and gather what is needed piece meal. if you follow my updates on this thread u would note the time of my first post and now.

the most important thing is for a sec, take your eyes off the money. As yourself, how can I make my consumption more efficient. I was able to reduce my concurrent energy consumption to less than 200 watt hoursā€¦ In fact yesterday while when I got home. There was no grid light (as per freaking usual)
despite the cloud day in abuja, my battery was fully charged. I turned on my inverter and powered the house for 4 hours using power on demandā€¦ my use was less than 180 watt hours. I turned on the freezer for 4 hours before it shut down by the programmable plug.

efficiency of your consumption is the first quest.

You should however try and come up with a guesstimate at best of all the costs; materials and man hours. So that anyone else who wants to embark on the same project has atleast a fair rough idea on what it will take. (My humble opinion and request)

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If you had a ready made system(just plug and play) that can handle all these, how much would you pay for it? 500k or 800k?

Yes, add every single thing, thatā€™s proper accounting. Until you do that, you canā€™t know the true cost of what you are saving.

Also, I think people are asking because they would like to have a setup like this. You could help them out and even make some cash.

Looking at this from a cost first angle is the wrong way (not sure I can say that enough) that is not even the purpose of me putting it here. The cost of my system would be different from the cost of any other systemā€¦ there are lots of variables . There is no one cost fits all. It is better to come from the angle of consumption then work it from there.

If you come and say here and here and here are my needsā€¦ then it is easier to work a way to make the consumption more efficient and advise on how to go on.
I AM NOT AN INSTALLER, DONā€™T INTEND TO BE ONE. I did this because I wanted to DIY, wanted control, wanted the precision that comes with doing things yourself. and also understand the system.

what does this cost. It cost a charge controller, an inverter, panels, wiring, and money for an installer if you want to go through oneā€¦ if you want to DIY. the biggest cost is time. studying and understanding how the system works.

I canā€™t give anyone a cost. that is something you have to put together. but it starts with doing an audit on how much electricty u need. THEN it is easy to go on from there. Knowing your need would determineā€¦ what type and size of panel, size of charge controller, battery type and size ā€¦ all this will then determine the type of wiring and inverter you need.

do the first step of electric audit. there is no system out there with the price stamped on it. If you want a quick fix. You can consider a solar inverter from zinox (ipowerplus) cost about 65k, then get 2 batteries which go for 60k and 2 panels cost 90k.

you do this and have a system what works for some months and then packs up. u need to put the horse before the cart. why not start the thread. I didnā€™t get this system working over nightā€¦

I wish you could though. Else no one will know whether itā€™s a cool science project you shouldnā€™t attempt if you arenā€™t Tony Stark, or itā€™s a practical solution that can be replicated efficiently. Of course, you arenā€™t obliged to, but if you did this muchā€¦

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I wish you could though. Else no one will know whether itā€™s a cool science project you shouldnā€™t attempt if you arenā€™t Tony Stark, or itā€™s a practical solution that can be replicated efficiently. Of course, you arenā€™t obliged to, but if you did this muchā€¦

cost is not a fixed factor. itemizing needs and consumption determines cost. The type of inverter, battery type, size, number, size and length of wires, sive of panels and panel mount system. all depends on your consumption and needs. u canā€™t achieve this by just putting a figure. You first sayā€¦ I think I use 200w continues and I want to power x for x hours. Then you can size a system that meets that. maybe 350k (MAYBE) maybe 400k. I can only advise u to never do something that would leave u in debt or emback on a white elephant. instead do something that would be easy on your pocket. but again, it all starts from itemizing your needs.

I will do a blog post on this. probably some youtube video.

FYI it is not a science projectā€¦ I did this using open source information and talking to people who have been there before me.

NB. Only someone whose purpose it is to make money off u would give u a cost. personally would be wary of someone who does that. Start small and then build your way up gradually. donā€™t worry u would know if it is something you can afford before you start. But u need to know your needs (canā€™t say that enough)

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BTW My post on feb 1 has everything anyone needs to have an idea. read the post. u can check current price of items I listed there. See how I have figures of my consumption needs offhand. you can copy my style. I even added a schematics of the whole thing.

You didnā€™t reply on how much your 240watt poly panel costs ?. How much for this other items too (solar panel, mppt charge controller, inverter and batteries). Thanks.

Whatā€™s the purpose of this post?

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